Edicius wrote:
I was talking to James though and he blessed his wisdom upon me. Apparently a stock volvo clutch is .275 inches thick, whereas the clutchnet one is .325 inches thick....so this could be where my slipping was occuring in the beginning. Pretty much you have to machine a 50 thou step on your flywheel to run these correctly, or else you just get the pressure plate with the really high clamping force.
Just to clarify or muck this up as I often do
, here are is what I observed:
A brand new stock volvo sachs disc for a 740 turbo is .275"
My fairly new sachs sport disc was ~.275" or so.
A brand new sachs made disc for a BMW diesel that was much the same design as my sachs sport was .325".
I couldn't get a super new 8.5" 240T to measure, but the one I measured was a bit under .270", leading me to believe that it was probably .275" thick new and it wasn't super worn out.
My clutchnet 8.5" kevlar disc is .325".
I took these measurements at mild clamping of the discs just so they'd lay flat with my less beateriffic calipers for most . Still, 50 thou is a TON in pressure plate terms.
I wish I had had all this data and homework done out the first time I threw the getrag in my 940. It would have saved me making a hash of my diesel disc, which probably would have behaved nicely like my sachs sport did. Instead, it slipped at about 5psi. I doubly wish that I'd seen Andy's earlier posts so I could have helped prevent making the same mistake I did. The pain wasn't so bad for me, since the getrag can be removed very quickly and easily and I paid a whopping 30 bones for a NOS diesel clutch.
I'll probably fit the 8.5" kevlar thing to the flat flywheel once I have a suitable pressure plate. I've had zero problems with the mild kevlar disc so far with the stock old tired sachs sport PP after grinding a 50 though step in the friction surface. It does chatter a bit cold, probably from me being ghetto and not replacing the PP and leaving the old clutch's wear pattern still on it.
Care to measure the CF disc if it is conveniently out of the packaging, Matt? Would you sell just the PP? As, even though I'm about to have an M47, I don't think I'll bother putting anything stronger than a turbo clutch in front of it.
EDIT:
I drove Poik's 744 once with the new clutchnet 4-puck in it on a stock PP. His grips really nice, I mean, the damn thing is a 4-puck thing! The clutch pedal feels notably wrong like it did in my car with the BMW disc, however. It feels uniformly light all over instead of the "ramp up and break through" feeling that you can feel even with a healthy stock PP. This leads me to believe that most clutchnet clutch discs are of different thickness than the stock volvo sachs applications.
Edit2: Sorry for mucking up a for sale thread with boring irrelevant info.
Whoo, way too many words for my own stupidity
,
-James