more great info, thank you!
i dont intend to go crazy, just a bit more pick-me-up, and of course with minimal budget, for now without taking to much apart
about 200hp would be a great target i think, dont want to over stress the current head gasket anyway
good to know about the injectors, i'll install a simple AF meter anyways just so i can monitor things
so you can run 31 lb injectors fine without modifying the mass meter signal (resistor)?
where is the overboost switch (above clutch pedal you mentioned) located on my auto?
if its vac operated, then i could use a bleed
the question is how much more airflow can it take before going into an over-rich (safe) mode? and how to prevent that?
i could always run a hobbs switch, and install 1-2 injectors downstream for added fuel when over 12psi mark
but i'd have to limit the ecu to seeing 12psi before doing that
since there is no map sensor with amm, i'd have to figure that part out yet too?
this evo8 mitsu td05-16 has a v-band clamp to attach to the manifold, and being a td05 the turbine wheels and clamp are standard fit, so would fit direct in place of your oem td05-12
the compressor housing of the 16g6 is of course noticeably larger, and can be clocked into what ever orientation you want
the comp housing inlet is a typical slip on hose style (about 2.5-2.75") and the outlet (about 1.75-2") uses a neck extension (2 bolt attachment) which then is slip on hose style as well, kinda like the t-bird/svo t3s use, or you could even weld directly on a short neck tube to fit exactly how you want it to
ya, i agree with you on keeping the coolant lines, personally i wouldnt delete them, i just mean i've seen it done
its actually pretty easy to keep all that, using the td05 oem banjo fitting/lines, you can just cut them off, then clamp (double clamp IMO) some good hi-press hose over the tubing, and you could do that for the oil feed line as well
the oil drain back is probably exact same fitting you have already too
should be a pretty straight forward swap i think
Ugly Duck wrote:
Crap, I had a big response going and lost it. I'll try to duplicate it.
Your injectors are good for at least 185 RWHP - I know this and have the dyno plot to prove it. I've heard people say that they're good for over 200 before they start to go lean, but I can't verify. I think Athal made 205 on the next size up (31 lb/hr instead of 29 lb/hr) without trouble, but it might have been on the stock ones.
You can install injectors up to 35 lb/hr without trouble, but you'll have to install a resistor (330 ohm, I believe) into the AMM signal line to compensate. You may be able to go with bigger injectors and more resistance, but you'll probably start to encounter starting issues or driveability problems. You can also install a 4 bar FPR from a 2nd gen turbo Dodge, which will increase the injectors' flow by about 15%, but it puts more stress on the fuel pump and also reduces it's output. You would still have to do the AMM mods. I woudn't do any of this stuff until you get to the point where you need more fuel flow.
The fuel pump is good to about 330 hp at 0 psi boost, but with added pressure it reduces the flow. Say at 15 psi you've reduced flow by maybe 20%, so the pump is reasonably safe to 260 horsepower, assuming it's in good shape and can still flow the rated amount at the test pressure.
The intercooler isn't great, so upgrading that can help. Ditto on the exhaust manifold. Any mods you can make to help airflow will improve power without the need for added boost. Camshaft upgrades, exhaust manifold, downpipe & exhaust, intercooler, port & polish, big valves, etc. IMHO, all that stuff are things you should be thinking about before you stress about a bigger turbo, unless you've got the T25.
The ECU supposedly goes into a "rich safe" mode above a certain airflow. I have a chipped ECU that enables all of the AMM range, and gets into a slightly less safe, more powerful mode. It is still safe, but not as overly stupidly safe as the stock one. I have never really enjoyed the chipped ECU - there's something wrong with my setup and it just doesn't work too well. If you want to try it out, feel free - I'd sell it. I swapped between it and the stock one on the dyno, and the chipped one made 10 extra horsepower.
There's an overboost switch just above the clutch pedal that cuts fuel above I think 12 psi. You can delete it if you wish, or you can install a different switch with an adjustable setting.
Does your TD05 have a 3 bolt housing or 4? Is it the standard Garrett T3 pattern like Volvo uses, or the goofy Mitsubishi one?
Regarding the coolant, as James says, the Garrett turbos bearing housings are thicker and more resistant to heat. The MHI turbo is thinner and relies on the water jacket. Don't run an MHI without water, though it's an option with Garrett. I'm not sure I'd run a watercooled Garrett without water regardless, though apparently it works. It's false economy to eliminate a few hoses & fittings and forsake the turbo to guaranteed early failure.