Ugly Duck wrote:
No need to check the ring gaps, really - I checked the first piston and they're REALLY wide. The numbers written on top of the block were the top ring gaps I measured - .020, .019, .019, .021 - using the same ring in all four bores. I measured the bores as best I could, and there is about .003" of clearance, a far cry from the .001" that I specified. He never even unwrapped the pistons, so I know he didn't measure them before honing. I didn't even end up taking really accurate measurements of the bores, once I saw that they were close to 3.802" I gave up. I fitted the biggest piston to the bore with the biggest ring gap, and so on...
The block was FILTHY too - the amount of metal shavings, grit, baked oil, etc that was left in the oil passages & threaded holes was disgusting. There wasn't a lot of cleaning going on either. The crank looked alright - he polished down far enough to remove almost all of the scratches, and there wasn't a lot of taper to the journals though I know you can't control or correct that with polishing. The crank spun alright, which you'd expect with .002-.003" of bearing clearance from the polished crank, but it doesn't look like he did anything to the main line (maybe he checked it and it looked alright?)
I'm not really impressed, overall - the V8 stuff I got back from D&W looked much better and was most definitely cleaner. Obviously looks can be deceptive, as that engine wouldn't stay together, and the money I spent on it was quite a bit more than what Dale spent on his, but when you consider what I had done the costs line up pretty closely. I just hope Dale's holds together.
For the record, I never asked them to clean it, just cook it. I've always figured that since you do it anyway, why bother. I prefer to go over the block and make sure that it is clean before anyting happens.
Also, each ring pack gets sized to the individual bore - that's the right way and at least one piston was pulled to deck the block - I can see the scratches on bore #2. I get a sense of negativity about the entire thing. Really, I doubt that 0.002 is within the realm of measurement accuracy. You've got to use the same instrument (he's using a bore gauge, not a snap gauge or internal mic) to set the hone. You may not care to take my word for it, but you're welcome to use my bore gauge to check the bores.
The mains were checked - and should be left alone if they are straight.
So, relax - get the bits preped and put back together and it will go for a long time. On my block and bits everything measured at the small side of the spec.