pics are here, more on request...
< ok, so i ran into a problem,
one of the repairs i made slipped before setting and has allowed the setting resin on the cloth to warp the panel, so now it wont fit back on,
not to worry... Amputate!!
i cut it right behind the wood at the beginning of the map pocket, id repair this with a new pocket, but i think i wont now, we will see how much i miss the pocket before i do anything.
ok, so for this next part i totally neglected to take photos, but its pretty much autobody refinishing from here, sanding, bondo, and if you are covering with fabric (like me) you can stop here, if your painting you have to carry on with the sanding, spot filler, sanding, primer, sanding, paint etc..
the bondo
the fabric,
i chose to use a leathery pleather, just to warn you that if you cover with faberic, that you want to choose something with some stretch and give to make your life easier, mine is full of rinkles, and i should have tried something else to make it look better, but it turned out satisfactory for how hard it was.
to stretch fabric use spray adhesive and your hot glue gun, spray a light coat of glue over the form, make sure you are fully trimmed up before doing this, and all bondo is sanded flat so you dont have bumps under your fabric!
next lay your fabric over the form, GENTLY stretching it to conform over the shape, if your using something stiff like i was, use more of a reefing motion (this creates torsion in the pattern, but torsion is better than wrinkles, although this causes the fabric to also lift off the form in places, something we dont want), snugly secure it to the back edge with the glue gun and trim all the excess.
i chose to install a speaker terminal in the back to make removing these easier, you can get these at any radio shack for about 5 bucks, i used a hole saw and hot glued them in place.
before installing the speaker, i gave the inside of the pod a good coat of dynamat to ensure complete sound deadening and increased spl. i didnt take a pic of this but its pretty self explanitory
the finished product!
ill post back more when i start on the sub box and amp rack, just waiting for my sub to arrive in the mail and get a deck...