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 Post subject: Re: New Toy! (220 content, pics)
PostPosted: Fri Jan 07, 2011 1:17 am 
Whost Pore

Joined: Sun Feb 11, 2007 7:26 pm
Posts: 558
Location: E-Town
had band practice all day today, and blew up my amp so spent the evening rebuilding an old traynor tube amp....

BUT did come across this thread on TB...

http://forums.turbobricks.com/showthread.php?t=223939

it's settled, i'm yanking the engine back out and putting it at a slant. that'll make the eventual 16v conversion easier too.


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 Post subject: Re: New Toy! (220 content, pics)
PostPosted: Fri Jan 07, 2011 10:02 am 
Haha, I just built a W24 Octo-Turbo, now what?!
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Joined: Wed Jun 14, 2006 4:19 pm
Posts: 3131
Location: Lethbridge, AB
I know I've said this before...but take a few hours and drive down to see Dale's car at some point. I'm not sure a 16V tilted works - that head is WIDE.

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Coburn Performance - OCD comes naturally.


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 Post subject: Re: New Toy! (220 content, pics)
PostPosted: Fri Jan 07, 2011 12:38 pm 
Whost Pore

Joined: Sun Feb 11, 2007 7:26 pm
Posts: 558
Location: E-Town
hmm, i've gotta pull the head off to drill and tap the head that's on there now for the alternate alternator mounting bracket (Up top where the recirc valve would normally mount)

I could throw on the 16v to see what it looks like i guess.... any idea what alternator he's using? It looks rather small, possibly one of the nippon-denso from a later 240?


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 Post subject: Re: New Toy! (220 content, pics)
PostPosted: Fri Jan 07, 2011 5:06 pm 
Haha, I just built a W24 Octo-Turbo, now what?!

Joined: Wed Dec 21, 2005 8:03 pm
Posts: 2859
Location: T2C
rockmonton wrote:
hmm, i've gotta pull the head off to drill and tap the head that's on there now for the alternate alternator mounting bracket (Up top where the recirc valve would normally mount)

I could throw on the 16v to see what it looks like i guess.... any idea what alternator he's using? It looks rather small, possibly one of the nippon-denso from a later 240?


The one that's going in the car is from a Mazda 323, I think. It was the smallest one we could find at PnP...

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Dale

'67 123GT
'67 122s
'99 AMG E55T


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 Post subject: Re: New Toy! (220 content, pics)
PostPosted: Fri Jan 07, 2011 11:08 pm 
Whost Pore

Joined: Sun Feb 11, 2007 7:26 pm
Posts: 558
Location: E-Town
Image

had an hour today to get things a little further along. Looking back now, this probably isn't the greatest way to get'er done, but it's good practise welding thin sheet.


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 Post subject: Re: New Toy! (220 content, pics)
PostPosted: Sun Jan 09, 2011 11:32 pm 
Whost Pore

Joined: Sun Feb 11, 2007 7:26 pm
Posts: 558
Location: E-Town
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what a PITA to get all this stuff to fit.

too many darn pieces of sheet.

i need to pick up a press and make my own pressbrake tooling for this small 14ga structural stuff.


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 Post subject: Re: New Toy! (220 content, pics)
PostPosted: Mon Jan 10, 2011 9:38 am 
Haha, I just built a W24 Octo-Turbo, now what?!
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Joined: Wed Jun 14, 2006 4:19 pm
Posts: 3131
Location: Lethbridge, AB
Young grasshopper...you need an old tree stump and a few mallets (press brakes...you're not bending 1/4" plate or doing it daily). The rest is designed to teach you patience :lol: . I use to be very impatient. Looking good.

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Coburn Performance - OCD comes naturally.


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 Post subject: Re: New Toy! (220 content, pics)
PostPosted: Mon Jan 10, 2011 9:08 pm 
Whost Pore

Joined: Sun Feb 11, 2007 7:26 pm
Posts: 558
Location: E-Town
haha, you're probably right, the question becomes though, how do i make the 110 and 80 degree bends in that small of a piece with a mallet?

do i use a chisel or something into the corners?

The hardwood backing works GREAT for smoothing out the ripples in the parts i got from Olof.

sheet metal is really amazing stuff, i wish i had the time/effort/money/space to learn more about forming it.


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 Post subject: Re: New Toy! (220 content, pics)
PostPosted: Fri Jan 14, 2011 10:03 am 
Haha, I just built a W24 Octo-Turbo, now what?!
User avatar

Joined: Wed Jun 14, 2006 4:19 pm
Posts: 3131
Location: Lethbridge, AB
rockmonton wrote:
haha, you're probably right, the question becomes though, how do i make the 110 and 80 degree bends in that small of a piece with a mallet?

do i use a chisel or something into the corners?

The hardwood backing works GREAT for smoothing out the ripples in the parts i got from Olof.

sheet metal is really amazing stuff, i wish i had the time/effort/money/space to learn more about forming it.


Look up hammer forming...that's how I do it.

_________________
Coburn Performance - OCD comes naturally.


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 Post subject: Re: New Toy! (220 content, pics)
PostPosted: Sat Jan 22, 2011 3:54 pm 
Whost Pore

Joined: Sun Feb 11, 2007 7:26 pm
Posts: 558
Location: E-Town
been looking up hammer forming, still having trouble figuring out how to make the tight bends...

but! i got a little more done too today!

Image

welded on the lip around the sheet i cut out, now just have to punch some holes in said lip, grind down my welding underneath it (loosely held on with a magnet for the shot) and get it welded on.

I'm probably going to make a bridge across the top portion, as there's been too much metal removed to fill with weld and not warp everything.

so i've gotta punch a few holes there and get it all tacked up too.


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 Post subject: Re: New Toy! (220 content, pics)
PostPosted: Sat Jan 22, 2011 7:21 pm 
Whost Pore

Joined: Sun Feb 11, 2007 7:26 pm
Posts: 558
Location: E-Town
Image
Image

not the best work ever done, but certainly will do for this. few more slices to finish up, then doing the inside in panel protector and the outside in primer :D

then.... the driver's side.


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 Post subject: Re: New Toy! (220 content, pics)
PostPosted: Sat Jan 22, 2011 9:48 pm 
Whost Pore

Joined: Sun Feb 11, 2007 7:26 pm
Posts: 558
Location: E-Town
Image

last one for the day!

i've put the 3m panel protector on it too, now just need to sand down the welds and hammer out the little bit of warpage.


EDIT:

Got a line on a pair of RX8 two tone black/beige leather seats, the dimensions taken from a friends car say they should be the darn near ideal seat for me in this car! keeping my fingers/toes crossed!


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 Post subject: Re: New Toy! (220 content, pics)
PostPosted: Sun Jan 23, 2011 3:52 pm 
Whost Pore

Joined: Sun Feb 11, 2007 7:26 pm
Posts: 558
Location: E-Town
Image
Image
Image
Image

the tip panned out!

only catch is it's missing the actual buttons for the seat, but i'll figure that out somehow or another. it's still usable as is.
and i need to figure out how to remove the airbag.

THESE SEATS FIT SUPERBLY! and fit me and my large frame VERY WELL! AND they're narrow enough to give me the clearances i need too!

booyeah!


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 Post subject: Re: New Toy! (220 content, pics)
PostPosted: Sun Jan 23, 2011 6:09 pm 
Whost Pore

Joined: Sun Feb 11, 2007 7:26 pm
Posts: 558
Location: E-Town
few more pics now that i've got the back torn apart on the other side (taking a slightly different approach here)

Image
Image


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 Post subject: Re: New Toy! (220 content, pics)
PostPosted: Sat Jan 29, 2011 7:34 pm 
Whost Pore

Joined: Sun Feb 11, 2007 7:26 pm
Posts: 558
Location: E-Town
No pics today, but had a few minutes and started getting the RX8 seats mounted up. Made two pieces out of 2x2" 1/8" tube to bolt onto the front, next is getting the back part built. When I'm back from my latest trip, I'll try to get the drivers side all mounted.

What do we have for small steering wheel options on these cars?


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