Wow - six weeks between updates. You guys will think I'm not working on my car or something. Anyway - I've emailed and called Art Morrison Enterprises only to be annoyed and not enlightened in anyway. I'm not saying they aren't a great bunch of guys and if you have a shoebox you shouldn't buy their frames, but my conversation went like this:
Me: So I have this old Volvo and I'd like it to handle a little better and have power steering. I was thinking about your Sport IFS package.
AME: What are the dimensions - sounds cool...we'll send you a quote for what you want.
Waits 2 weeks...
AME: Here's the quote you asked for.
Me: $5200! Really I only paid $1700 for the car and the suspension isn't terrible. Can you try again with the regular IFS without hubs or brakes (as my brakes are currently better than what was offered). Oh and I weld, so give me the U-Weld it package.
AME: (after another week and a phone call): Sure - that will be $3800 oh and we'll downgrade the sway bar and we've removed the brakes and hubs as you've requested (which is $1200).
Me: So why is this still being welded by you guys? What's the difference between the suspensions I'm getting? What are the parameters (geometry - be specific). The only thing I can see is a smaller sway bar and a smaller diameter on the A-arms.
AME: No comment (still waiting, over a week...)
Well, I get impatient sometimes and I kept looking. From what I can see and after a conversation with Matt, I just can't see how the M2 based systems with their short A-Arms is going to be much better than what's in there now except for the power steering.
I do more and more research and think - well, there are ways of improving what's there by moving the lower pivot out so I can get a rack installed and fabricate longer upper control arms and move them down a couple of inches. Should fix a few things.
Do some more looking around and find Flat Out Engineering and send him an email. Get a response with a request for more info the next day. He even asks for (and receives) a frame diagram (AME didn't ask for one). He says it will work with his system which is based on the C4 series Corvette. By all accounts a pretty nice handling car (though under powered and the early ones needed better brakes - hey it's a Corvette!). The A-Arms, uprights, hubs, brakes etc are all from a donor car and are all forged aluminium. Strong and light is good for handling and unsprung weight. I doubt the fabricated arms are as good, and parts are available locally at your GM dealership. Rebuild kits for these suspensions are just a few hundred dollars and the arms can be polished

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So I find a Corvette bone yard in Ontario and he's got he suspension stuff I need coming my way (minus cross member and rack that I don't need) and I pulled the trigger on the cross member and parts from Flat Out.
http://www.flatout-engineering.com/Corvette_Front_Installation_kit.html I'm going to have to cut off the front frame and weld in a new front section out of 2X4 tube and set the ride height - but that's not all that bad. So while progress has been slow - progress has been made
